(a) General requirements. This course is recommended
for students in Grades 10-12. Recommended prerequisite: Principles
of Manufacturing and completion of or concurrent enrollment in Algebra
I or Geometry. Students shall be awarded two credits for successful
completion of this course.
(b) Introduction.
(1) Career and technical education instruction provides
content aligned with challenging academic standards and relevant technical
knowledge and skills for students to further their education and succeed
in current or emerging professions.
(2) The Manufacturing Career Cluster focuses on planning,
managing, and performing the processing of materials into intermediate
or final products and related professional and technical support
activities such as production planning and control, maintenance, and
manufacturing/process engineering.
(3) Precision Metal Manufacturing I will provide the
knowledge, skills, and technologies required for employment in precision
machining. While the course is designed to provide necessary skills
in machining, it also provides a real-world foundation for any engineering
discipline. This course may address a variety of materials such as
plastics, ceramics, and wood in addition to metal. Students will develop
knowledge of the concepts and skills related to precision metal manufacturing
to apply them to personal and career development. This course supports
integration of academic and technical knowledge and skills. Students
will have opportunities to reinforce, apply, and transfer knowledge
and skills to a variety of settings and problems. Knowledge about
career opportunities, requirements, and expectations and the development
of workplace skills prepare students for success. This course is designed
to provide entry-level employment for the student or articulated credit
integration into a community college and dual credit with a community
college with completion of the advanced course.
(4) Students are encouraged to participate in extended
learning experiences such as career and technical student organizations
and other leadership or extracurricular organizations.
(5) Statements that contain the word "including" reference
content that must be mastered, while those containing the phrase
"such as" are intended as possible illustrative examples.
(c) Knowledge and skills.
(1) The student demonstrates professional standards/employability
skills as required by business and industry. The student is expected
to:
(A) express ideas to others in a clear, concise, and
effective manner through written and verbal communication;
(B) convey written information that is easily understandable
to others;
(C) demonstrate acceptable work ethics in reporting
for duty and performing assigned tasks as directed;
(D) conduct oneself in a manner acceptable for the
profession and work site such as suitable dress and polite speech;
(E) choose the ethical course of action and comply
with all applicable rules, laws, and regulations;
(F) review the fine, detailed aspects of both quantitative
and qualitative work processes and end products;
(G) evaluate systems and operations; identify causes,
problems, patterns, or issues; and explore workable solutions or remedies
to improve situations;
(H) follow written and oral instructions and adhere
to established business practices, policies, and procedures, including
health and safety rules; and
(I) prioritize tasks, follow schedules, and work toward
goal-relevant activities in an effective, efficient manner.
(2) The student explores the employability characteristics
of a successful worker in the global economy. The student is expected
to:
(A) determine academic knowledge and skills required
for postsecondary education;
(B) identify employers' expectations to foster positive
customer satisfaction;
(C) demonstrate the professional standards required
in the workplace such as interviewing skills, flexibility, willingness
to learn new skills and acquire knowledge, self-discipline, self-worth,
positive attitude, and integrity in a work situation;
(D) evaluate personal career goals;
(E) communicate effectively with others in the workplace
to clarify objectives; and
(F) demonstrate skills related to health and safety
in the workplace as specified by appropriate governmental regulations.
(3) The student applies advanced academic skills to
the requirements of precision metal manufacturing. The student is
expected to:
(A) demonstrate technical writing skills related to
writing requirements found in manufacturing;
(B) demonstrate mathematical skills such as algebra,
geometry, trigonometry, statics, and conversion as applied to machining;
(C) interpret engineering drawings, including drawings
using geometric dimensioning and tolerancing;
(D) describe orthographic and isometric views of three-dimensional
figures;
(E) evaluate mathematics as it applies to precision
machining operations; and
(F) discuss basic concepts of physics as applied to
machining.
(4) The student recognizes the concepts and skills
that form the technical knowledge required in precision machining.
The student is expected to:
(A) examine the resources found in recognized manufacturing
reference materials such as The Machinery's Handbook; and
(B) demonstrate knowledge of the uses of reference
charts such as tap drill charts, drill size charts, and feed-speed
charts.
(5) The student evaluates the function and application
of the tools, equipment, technologies, and materials used in precision
machining. The student is expected to:
(A) practice safety while running equipment commonly
employed in machine shops;
(B) identify and properly dispose of environmentally
hazardous materials used in machine shops;
(C) demonstrate knowledge of computer numerical control
(CNC) operations;
(D) demonstrate knowledge of emerging technologies
that may affect the machine shop;
(E) demonstrate knowledge of heating metals such as
hardening, tempering, annealing, normalizing, and case hardening steel;
(F) apply technical knowledge and skills in a machine
shop to career preparation experiences;
(G) identify basic metallic and non-metallic materials;
and
(H) compare various abrasives for type, structure,
bond, and use.
(6) The student employs skills necessary to perform
bench work and layout. The student is expected to:
(A) use equipment commonly employed in bench work and
layout in a safe manner;
(B) develop the ability to use a file to cut flats,
angles, and radiuses;
(C) employ standard layout tools to transfer a part
design to the actual part;
(D) perform center punching and hand drilling of holes
using an electric or air hand drill;
(E) perform hand tapping of holes;
(F) perform hand reaming of holes using an electric
or air hand drill;
(G) develop a detailed layout part such as the National
Institute for Metalworking Skills (NIMS) Level 1 layout part;
(H) develop a detailed bench work part such as the
NIMS Level 1 bench work part; and
(I) employ basic housekeeping skills as applied to
a machine shop.
(7) The student employs skills necessary to perform
precision measurement. The student is expected to:
(A) use equipment commonly used during precision measurement
in a safe manner;
(B) write an inspection plan;
(C) identify and select the required measuring instrument(s)
to conduct the required inspection procedure(s); and
(D) describe statistical process control.
(8) The student employs skills necessary to perform
manual lathe work. The student is expected to:
(A) use equipment such as accessories commonly implemented
on and around a lathe in a safe manner;
(B) analyze the advantages and disadvantages between
a four-jaw independent chuck, a three-jaw universal chuck, and a collet
workholding system;
(C) indicate a part in a four-jaw independent chuck
within .003" total indicated runout (TIR) using a standard indicator;
(D) identify and describe the function of the components
of a lathe;
(E) identify and use most accessories and tooling for
turning operations;
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