(a) The owner or operator of a surface coating process
in the Beaumont-Port Arthur, Dallas-Fort Worth, El Paso, and Houston-Galveston-Brazoria
areas and in Gregg, Nueces, and Victoria Counties, as specified in
each paragraph below, is subject to this division. All owners and
operators shall be in compliance with this division in accordance
with the compliance schedules listed in §115.429 of this title
(relating to Counties and Compliance Schedules).
(1) Large appliance coating. The requirements in this
division apply in the Beaumont-Port Arthur and El Paso areas and in
Gregg, Nueces, and Victoria Counties.
(2) Metal furniture coating. The requirements in this
division apply in the Beaumont-Port Arthur and El Paso areas and in
Gregg, Nueces, and Victoria Counties.
(3) Coil coating. The requirements in this division
apply in the Beaumont-Port Arthur, Dallas-Fort Worth, El Paso, and
Houston-Galveston-Brazoria areas and in Gregg, Nueces, and Victoria
Counties.
(4) Paper coating. The requirements in this division
apply in the Beaumont-Port Arthur, Dallas-Fort Worth, El Paso, and
Houston-Galveston-Brazoria areas and in Gregg, Nueces, and Victoria
Counties. In the Dallas-Fort Worth and Houston-Galveston-Brazoria
areas, applicability is determined by the volatile organic compound
(VOC) emissions from each individual paper coating line.
(A) Each paper coating line in the Dallas-Fort Worth
and Houston-Galveston-Brazoria areas that has the potential to emit
less than 25 tons per year (tpy) of VOC is subject to this division.
(B) Each paper coating line in the Dallas-Fort Worth
and Houston-Galveston-Brazoria areas that has the potential to emit
equal to or greater than 25 tpy of VOC is subject to the requirements
in Division 5 of this Subchapter (relating to Control Requirements
for Surface Coating Processes).
(5) Fabric coating. The requirements in this division
apply in the Beaumont-Port Arthur, Dallas-Fort Worth, El Paso, and
Houston-Galveston-Brazoria areas and in Gregg, Nueces, and Victoria
Counties.
(6) Vinyl coating. The requirements in this division
apply in the Beaumont-Port Arthur, Dallas-Fort Worth, El Paso, and
Houston-Galveston-Brazoria areas and in Gregg, Nueces, and Victoria
Counties.
(7) Can coating. The requirements in this division
apply in the Beaumont-Port Arthur, Dallas-Fort Worth, El Paso, and
Houston-Galveston-Brazoria areas and in Gregg, Nueces, and Victoria
Counties.
(8) Automobile and light-duty truck coating. The requirements
in this division apply in the Beaumont-Port Arthur, El Paso, and Houston-Galveston-Brazoria
areas.
(9) Vehicle refinishing coating (body shops). The requirements
in this division apply in the Dallas-Fort Worth area, except in Wise
County, and in the El Paso and Houston-Galveston-Brazoria areas.
(10) Miscellaneous metal parts and products coating.
The requirements in this division apply in the Beaumont-Port Arthur
and El Paso areas and in Gregg, Nueces, and Victoria Counties. In
the Dallas-Fort Worth area, except in Wise County, and the Houston-Galveston-Brazoria
area, the requirements in this division apply only to designated on-site
maintenance shops as specified in §115.427(8) of this title (relating
to Exemptions).
(11) Factory surface coating of flat wood paneling.
The requirements in this division apply in the Beaumont-Port Arthur
area, Dallas-Fort Worth, El Paso, and Houston-Galveston-Brazoria areas
and in Gregg, Nueces, and Victoria Counties.
(12) Aerospace coating. The requirements in this division
apply in the Beaumont-Port Arthur, Dallas-Fort Worth, El Paso, and
Houston-Galveston-Brazoria areas and in Gregg, Nueces, and Victoria
Counties.
(13) Mirror backing coating. The requirements in this
division apply in the Beaumont-Port Arthur area, the Dallas-Fort Worth
area, except in Wise County, the El Paso area, and the Houston-Galveston-Brazoria
area.
(14) Wood parts and products coating. The requirements
in this division apply in the Dallas-Fort Worth area, except in Wise
County, the El Paso area, and the Houston-Galveston-Brazoria area.
(15) Wood furniture manufacturing coatings. The requirements
in this division apply in the Beaumont-Port Arthur area, the Dallas-Fort
Worth area, except in Wise County, the El Paso area, and the Houston-Galveston-Brazoria
area.
(16) Marine coatings. The requirements in this division
apply in the Beaumont-Port Arthur and Houston-Galveston-Brazoria areas.
(b) General surface coating definitions. The following
terms, when used in this division have the following meanings, unless
the context clearly indicates otherwise. Additional definitions for
terms used in this division are found in §§3.2, 101.1, and
115.10 of this title (relating to Definitions).
(1) Aerosol coating (spray paint)--A hand-held, pressurized,
nonrefillable container that expels an adhesive or a coating in a
finely divided spray when a valve on the container is depressed.
(2) Coating--A material applied onto or impregnated
into a substrate for protective, decorative, or functional purposes.
Such materials include, but are not limited to, paints, varnishes,
sealants, adhesives, thinners, diluents, inks, maskants, and temporary
protective coatings.
(3) Coating application system--Devices or equipment
designed for the purpose of applying a coating material to a surface.
The devices may include, but are not be limited to, brushes, sprayers,
flow coaters, dip tanks, rollers, knife coaters, and extrusion coaters.
(4) Coating line--An operation consisting of a series
of one or more coating application systems and including associated
flashoff area(s), drying area(s), and oven(s) wherein a surface coating
is applied, dried, or cured.
(5) Coating solids (or solids)--The part of a coating
that remains after the coating is dried or cured.
(6) Daily weighted average--The total weight of volatile
organic compound (VOC) emissions from all coatings subject to the
same emission standard in §115.421 of this title (relating to
Emission Specifications), divided by the total volume of those coatings
(minus water and exempt solvent) delivered to the application system
each day. Coatings subject to different emission standards in §115.421
of this title must not be combined for purposes of calculating the
daily weighted average. In addition, determination of compliance is
based on each individual coating line.
(7) High-volume low-pressure spray guns--Equipment
used to apply coatings by means of a spray gun which operates between
0.1 and 10.0 pounds per square inch gauge air pressure at the air
cap.
(8) Normally closed container--A container that is
closed unless an operator is actively engaged in activities such as
adding or removing material.
(9) Pounds of VOC per gallon of coating (minus water
and exempt solvents)--Basis for emission limits for surface coating
processes. Can be calculated by the following equation:
Attached Graphic
(10) Pounds of VOC per gallon of solids--Basis for
emission limits for surface coating process. Can be calculated by
the following equation:
Attached Graphic
(11) Spray gun--A device that atomizes a coating or
other material and projects the particulates or other material onto
a substrate.
(12) Surface coating processes--Operations which utilize
a coating application system.
(13) Transfer efficiency--The amount of coating solids
deposited onto the surface of a part or product divided by the total
amount of coating solids delivered to the coating application system.
(c) Specific surface coating definitions. The following
terms, when used in this division, shall have the following meanings,
unless the context clearly indicates otherwise.
(1) Aerospace coating.
(A) Ablative coating--A coating that chars when exposed
to open flame or extreme temperatures, as would occur during the failure
of an engine casing or during aerodynamic heating. The ablative char
surface serves as an insulative barrier, protecting adjacent components
from the heat or open flame.
(B) Adhesion promoter--A very thin coating applied
to a substrate to promote wetting and form a chemical bond with the
subsequently applied material.
(C) Adhesive bonding primer--A primer applied in a
thin film to aerospace components for the purpose of corrosion inhibition
and increased adhesive bond strength by attachment. There are two
categories of adhesive bonding primers: primers with a design cure
at 250 degrees Fahrenheit or below and primers with a design cure
above 250 degrees Fahrenheit.
(D) Aerospace vehicle or component--Any fabricated
part, processed part, assembly of parts, or completed unit, with the
exception of electronic components, of any aircraft including but
not limited to airplanes, helicopters, missiles, rockets, and space
vehicles.
(E) Aircraft fluid systems--Those systems that handle
hydraulic fluids, fuel, cooling fluids, or oils.
(F) Aircraft transparency--The aircraft windshield,
canopy, passenger windows, lenses, and other components which are
constructed of transparent materials.
(G) Antichafe coating--A coating applied to areas of
moving aerospace components that may rub during normal operations
or installation.
(H) Antique aerospace vehicle or component--An aerospace
vehicle or component thereof that was built at least 30 years ago.
An antique aerospace vehicle would not routinely be in commercial
or military service in the capacity for which it was designed.
(I) Aqueous cleaning solvent--A solvent in which water
is at least 80% by volume of the solvent as applied.
(J) Bearing coating--A coating applied to an antifriction
bearing, a bearing housing, or the area adjacent to such a bearing
in order to facilitate bearing function or to protect base material
from excessive wear. A material shall not be classified as a bearing
coating if it can also be classified as a dry lubricative material
or a solid film lubricant.
(K) Bonding maskant--A temporary coating used to protect
selected areas of aerospace parts from strong acid or alkaline solutions
during processing for bonding.
(L) Caulking and smoothing compounds--Semi-solid materials
which are applied by hand application methods and are used to aerodynamically
smooth exterior vehicle surfaces or fill cavities such as bolt hole
accesses. A material shall not be classified as a caulking and smoothing
compound if it can also be classified as a sealant.
(M) Chemical agent-resistant coating--An exterior topcoat
designed to withstand exposure to chemical warfare agents or the decontaminants
used on these agents.
(N) Chemical milling maskant--A coating that is applied
directly to aluminum components to protect surface areas when chemically
milling the component with a Type I or II etchant. Type I chemical
milling maskants are used with a Type I etchant and Type II chemical
milling maskants are used with a Type II etchant. This definition
does not include bonding maskants, critical use and line sealer maskants,
and seal coat maskants. Additionally, maskants that must be used with
a combination of Type I or II etchants and any of the above types
of maskants (i.e., bonding, critical use and line sealer, and seal
coat) are not included. Maskants that are defined as specialty coatings
are not included under this definition.
(O) Cleaning operation--Spray-gun, hand-wipe, and flush
cleaning operations.
(P) Cleaning solvent--A liquid material used for hand-wipe,
spray gun, or flush cleaning. This definition does not include solutions
that contain no VOC.
(Q) Clear coating--A transparent coating usually applied
over a colored opaque coating, metallic substrate, or placard to give
improved gloss and protection to the color coat.
(R) Closed-cycle depainting system--A dust free, automated
process that removes permanent coating in small sections at a time,
and maintains a continuous vacuum around the area(s) being depainted
to capture emissions.
(S) Coating operation--Using a spray booth, tank, or
other enclosure or any area (such as a hangar) for applying a single
type of coating (e.g., primer); using the same spray booth for applying
another type of coating (e.g., topcoat) constitutes a separate coating
operation for which compliance determinations are performed separately.
(T) Coating unit--A series of one or more coating applicators
and any associated drying area and/or oven wherein a coating is applied,
dried, and/or cured. A coating unit ends at the point where the coating
is dried or cured, or prior to any subsequent application of a different
coating.
(U) Commercial exterior aerodynamic structure primer--A
primer used on aerodynamic components and structures that protrude
from the fuselage, such as wings and attached components, control
surfaces, horizontal stabilizers, vertical fins, wing-to-body fairings,
antennae, and landing gear and doors, for the purpose of extended
corrosion protection and enhanced adhesion.
(V) Commercial interior adhesive--Materials used in
the bonding of passenger cabin interior components. These components
must meet the Federal Aviation Administration (FAA) fireworthiness
requirements.
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